Benefits of Waterjet Cutting

Water Jet Cutting Machine best described as a process of accelerated erosion that we can control. For this reason, the waterjet can cut or corrosive materials, known through the fact that any one of the most versatile machine.

Is one of the fastest growing industries, machine tools, waterjet cutting has proven to save time and cost of use, countless. See the advantages below to see how the waterjet could be for you.

Benefits of Waterjet cutting

Tolerances
Tolerances tighter than +/- 0.005" are achievable, especially in thinner materials such as 1" stainless steel. However, high tolerances come with a price, sometimes up to 500% higher than if the same part had been specified with a tolerance of +/- 0.015". By being more flexible with tolerances, prices will plummet as cutting speeds increase. Waterjet cutting has the ability to vary tolerances in different locations on a part, ensuring the best pricing and quality.

Thickness
Materials ranging from 10" stainless steel to 0.010" acrylics can be cut by waterjet, making it a very versatile tool. Stacking of very thin materials to increase productivity is possible. Kerf ranges from 0.020" to 0.050".

Taper And Edge Finish
Taper and edge finish are directly related to cut speed. The greater the speed, the more taper and the coarser the edge finish. As the waterjet slows down, taper can be eliminated and the finish of about 120 achieved. Again, slower means an increase in time...and price. For a finer edge finish, use a finer abrasive.

No Heat Affected Zone
Waterjet cutting is a natural erosion process involving no chemicals or heat. Because of this, warping and distortion typically associated with laser, plasma and oxy-fuel cutting is eliminated, therefore minimizing the need for secondary processing.

Water Jet Machine For Industrial Cleaning.

Waterjet cutting not benefit from the production of dust. This will allow people to freely occur close to work. High pressure water is used for cooling the court combined with cutting edge polishing. It works well on steel and concrete and other materials at or a minimum of heat, which makes the method suitable for cutting the heat caused by the decrease in general is negative.

Waterjet cutting machine

The waterjet cutting machine is danger because water pressure is used. For this reason, well-trained and should wear protective clothing and equipment for use are adequate. The obvious reason, operators in the cold to be near-term cut This safety inspection and remote control. Water jet machine is useful for removing the scales inside the pipe. To the material in these cases has a small nozzle for small pipes. Curved tube, because aircraft are often flexible enough to respond to climate change. This is essential for the remote control and variable speed control of the situation.

Effective of waterjet machine is limited, you can use water filtration and recycling technologies, the need for continuous supply of water and cloud related. This system will enable cost efficiency. Most functions of the city water with cold water. I still have hot water. Hot water is pumped under pressure at 70 degrees Celsius, while the normal temperature of the hot water about 50-55 degrees Celsius.

Water jet machine will be very useful in many industries including the oil This is a secure site with many reviews. Can be used to ensure high standards of surface hygiene in food preparation or renewal is required to add a pipe when no other programs can be almost as effective. Cold water and sharp precision cutting tools for use in hazardous areas is not recommended for hot cutting.

Why Waterjet?

1) FAST TURNAROUND
No waiting on dies or fixtures,or even programming, since the machine works directly from your CAD files.

2) HIGH PRECISION
Accurate to +/- 0.003" for parts under 1' and +/- 0.005" for parts over 1' long.

3) SMOOTH FINISH
Cutting with Waterjet leaves a smooth, sandblasted edge, with virtually no burr, eliminating finsihing steps.

4) MATERIAL INTEGRITY
Since no heat is used there is no hardening, no burning, and no property changes.

5) LESS WASTE
Kerf width of only 0.030" and tight part nesting allows maximum usage of material, especially important for expensive materials, such as titanium.

6) ENVIRONMENTALLY FRIENDLY
Uses only water, garnet, and electricity. No cutting fluids, oils, fumes, or burning.

7) LOW COST
No costly dies or fixtures, and fast machining. The Waterjet is programmed directly from your CAD files, greatly reducing CNC programming costs.

8) SINGLE PIECE MINIMUM
The fast setup, easy programming and machine speed allows for economical one-off production...great for prototyping.

9) CUTS VIRTUALLY ANYTHING
Waterjet can machine virtually any material, any thickness, tool steel to aluminum, glass to titanium.

Waterjet Cutting Software

Software - Waterjet Cutting Machine
OMAX Intelli-MAX Software Suite makes it easy to create precision parts faster and at a lower cost. It speeds up cutting, increases precision, and lowers operating cost by automatically optimizing the tool path better than any other abrasive system.

The OMAX Intelli-MAX Software Suite includes Layout, a specialized CAD package; Make, the user-friendly controller software; and the OIR (OMAX Interactive Reference), which allow users to optimize our state-of-the-art controller. It also includes a tutorial that will take you from design concept to final product. Watch the video below and listen to our software engineer discuss the ease of use.

Software Waterjet Cutting

- Easy-to-use: The OMAX software is designed so that a beginner, or infrequent user, can quickly make high quality parts with minimal effort. It is designed not to limit the advanced user by providing many customization options for advanced features to include within the system.

- Fast Programming: Programming is fast because the CAD program, OMAX Layout, is customized for the task. It provides the tools that you need, when and where you need them.

- Fast Cutting: Cutting is fast because OMAX Make, the abrasivejet controller, was developed from scratch specifically to address the needs of speed and precision for abrasive waterjet machining.

- Flexible: While the Intelli-MAX Software Suite includes a CAD program, OMAX software engineers build the program to interface with virtually any CAD/CAM system available on the market today.

- Superior results: OMAX's relentless dedication in keeping its patented control technology as the market leader is evidenced with the release of OMAX Generation 3 cutting model. This results in parts that take significantly less time to cut, while maintaining the industry's highest accuracy

Waterjet Cutting Machine

Water Jet Cutting Machine
CNC Water jet machining services are highly cost effective and suitable for most jobs. Water jet cutting is the process of blasting abrasives on to the work piece along with high pressure water jet to cut the material. Water jet machines have numerous advantages when compared to conventional cutting machines and tools.

Waterjet Machine

Advantages of Water Jet Machine
Waterjet machines can be used for cutting a wide variety of materials from plastic to metal, from fibre glass to ceramics. The CNC controlled water jet cutters can machine parts with good accuracy and surface finish as well. This make water jet machines highly versatile and useful

Types of Water Jet Machines
Water jet machines are mainly of two types.
1. Pure Water Jets and
2. Abrasive water jet machines



The pure water jets can only cut soft materail like cork and plastic. For cutting hard maerials like steel abrasive water jet machines are used. Like the name suggests pure water jet machines make uses of water alone to penetrate into the work piece and cut it. In case of abrasive water jet cutting garnet abrasive is mixed with the water to enable the high pressure water jet to penetrate through hard substances accurately.

How do waterjet cutting work?

How do waterjet cutting work?
Use ordinary tap water and pressurized to 60,000 psi (4000 bar) and is currently going through a very small hole. Water mixed with garnet polish, and you have a thin stream of water to travel more quickly to rapid erosion of this material is great.

Some waterjet, waterjet innocent "and did not add these garnet abrasive is used to cut softer materials such as food, rubber and foam.

Waterjet Cutting works

What can waterjets cut? What can't they cut?
Waterjet can cut just about any material that could make a plate and place it in front of any of them.

The most popular material is metal. (Aluminum, especially because of relatively mild and diluted quickly) because the waterjet can cut complex shapes to high accuracy to quickly and economically. Because metal was cut to most of shops machining, water jets are likely to reduce the large number of fabricated metal

Water jet cutting stone and glass to normal because the waterjet will be a complex shape can not use the traditional method of turning. These materials have been popular with artists like to work with these documents and waterjet because it allows them to create almost anything they can see.

Among the very few materials that can not be waterjet cutting diamonds and glass. Diamonds are too hard to cut. (And probably a few other hard materials that can not be cut) glass to shatter when cut with waterjet. (Glass is designed to make the shattered when they are Harry and is often used in windshields this reason).

Ceramics, advanced a few hard not economical to cut them some composite materials (class of materials of different sandwich together) can not be cut because the water is absorbed between the layers and "delaminate". material Mixture of very good cut, though, and the technique is to cut laminated materials.

process waterjet cutting

A water jet cutter, also known as a waterjet is a tool capable of slicing into metal or other materials using a jet of water at high velocity and pressure, or a mixture of water and an abrasive substance. The process is essentially the same as water erosion found in nature but greatly accelerated and concentrated. It is often used during fabrication or manufacture of parts for machinery and other devices. It is the preferred method when the materials being cut are sensitive to the high temperatures generated by other methods. It has found applications in a diverse number of industries from mining to aerospace where it is used for operations such as cutting, shaping, carving, and reaming.

Waterjet Cutting Process

There are six main process characteristics to water jet cutting:

1.Uses a high velocity stream of abrasive particles suspended in a stream of Ultra High Pressure Water (30,000 - 90,000 psi) which is produced by a water jet intensifier pump.[8]
2.Is used for machining a large array of materials, including heat-sensitive, delicate or very hard materials.
3.Produces no heat damage to workpiece surface or edges.
4.Nozzles are typically made of sintered boride.
5.Produces a taper of less than 1 degree on most cuts, which can be reduced or eliminated entirely by slowing down the cut process.
6.Distance of nozzle from workpiece affects the size of the kerf and the removal rate of material. Typical distance is .125".